The usual way
More stages. More transport. More storage.
ConverterPackaging made miles away
Frequent deliveriesBulky boxes, mostly air
Your warehouseWeeks of stock tying up space and cash
Packing lineFinally used, weeks laterMake your packaging on your own site. Save up to 44%.
Evirocor installs a Frontier F22 die-cutter in your factory. Your operator turns flat corrugated board into dividers, inserts and boxes, right next to your production line. We look after the machine, tooling and support.
Meet us at UK Packaging Expo, Liverpool, 10–11 November 2026, stand C40.
Our machinery
The Frontier F22, installed, commissioned and maintained by us. No machine to buy.
Your operator
Someone from your team, trained by us. A single operator runs the F22.
Our support
Cutting dies, consumables, fast parts and servicing backed by an SLA.
How it works.
Three simple steps, all on your site. You buy flat board instead of finished boxes, and the F22 converts it into the packaging your line needs.
Board delivered to your site
Flat corrugated board from your usual supplier, plain or printed. It takes far less space than finished boxes.
F22 converts it into your packaging
Your operator loads the board and the F22 die-cuts it precisely, from microflute up to 5-ply.
Ready for your production
Dividers, inserts and boxes made when you need them, a few metres from where they're used.
High-speed productionAround 1,200 sheets per open hour, up to 1,800 at full speed
Microflute to 5-plyBoard up to about 9 mm thick
Precision die-cuttingClean, accurate parts every time
Single operatorSimple, safe and efficient to run
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See it working.
A customer test on heavy 5-ply board. Sheets go in on the orange infeed cart, and come out as precisely cut parts, ready for packing.
Book a demonstrationSame packaging. A much shorter journey.
Most factories buy finished packaging from a converter, then store weeks of it until it's needed. The F22 moves the making step onto your site.
ConverterPackaging made miles awayFrequent deliveriesBulky boxes, mostly airYour warehouseWeeks of stock tying up space and cashPacking lineFinally used, weeks laterThe Evirocor way
Simpler. Faster. More sustainable.
Your board, delivered flatFrom your usual supplierCut on your siteOur F22, your trained operator
Packing linePackaging ready when it's neededWhere the savings come from.
Save up to44%*off your packaging costs
A converter typically charges around twice the cost of the board. Make the packaging yourself and you keep most of that margin. The more you run the F22, the more you save.
Drag the slider, or pick an example.
33%estimated saving
Your boardConverter marginF22 rental and operatorYour saving
Fewer transport movementsNo bulky finished packaging trucked in from converters.
Less warehouse spaceNo large stocks of finished packaging to store.
Lower overall packaging costLess converter margin, handling, transport and storage.
Lower stockholdingLess money tied up in packaging inventory.
Quicker design changesIntroduce new packaging in days, not weeks.
Less waste and obsolete stockMake what you need, when you need it.
Lower carbon footprintLess transport and storage of bulky packaging.
Simpler supply chainBoard in, packaging out, with fewer stages.
*Estimates are illustrative. They assume a converter price of twice your board cost (a 100% margin), an average of 1,200 sheets an hour, your operator at £16 an hour and our standard rental terms. "Up to 44%" is based on full-time production, 8 hours a day, 5 days a week. Your saving depends on your volumes, board price, designs and agreed terms. Book a feasibility assessment for a firm figure.
What you can make.
Precision die-cut corrugated packaging, cut to fit your products, your packing method and your volumes.
Dividers and partitionsFor product protection and separation
Die-cut boxesRegular or complex designs
Inserts and fitmentsTailored to your product
Layer padsFor palletising and protection
Printed packagingFrom printed board, plain or full colour
Industry specificIndustrial, food, e-commerce and retail
Custom designsQuick and easy changes
Sustainable100% recyclable corrugated packaging
Plain or printed boardSingle wall to 5-ply100% recyclableDesigns changed in daysE-commerce mailers
For e-commerce and fulfilment
Selling online? Make your mailer boxes where you pack.
Die-cut mailer boxes and protective inserts, made in short runs at your fulfilment centre. More box sizes when you need them, with no warehouse full of slow-moving box stock.
Die-cut mailer boxes
The standard e-commerce postal box. No glue or stitching, folded at the packing bench in seconds.
Better-fitting box sizes
Add extra sizes and run them in short batches, from one stack of board (around 400 sheets of double-wall, more for thinner board). Lower courier charges, less void fill, fewer damaged deliveries.
Inserts for fragile items
Die-cut fitments and dividers for cosmetics, fragrance, candles, drinks, gift sets and electronics.
Ready for peak season
Ramp up for Black Friday and Christmas from board in stock, instead of waiting on converter lead times.
Plastic-free and lighter
All-cardboard packaging your customers can recycle, with less material in every parcel.
Branded unboxing
Run pre-printed board for branded mailers, without committing to a large printed order.
Boxes leave the F22 as flat die-cut blanks, ready to fold at your packing stations.
A good fit for
- Online retailers and brands with their own warehouse
- Third-party fulfilment (3PL) companies
- Subscription box companies
- Sellers of fragile or high-value goods
Our machinery. Your operator. Our support.
A simple way to make packaging on site. We bring the F22, the tooling and the know-how. You bring the floor space, an operator and your board.
We provide
- The Frontier F22 machine
- Installation and commissioning
- Training for your operator
- Cutting dies and tooling
- Maintenance and technical support
- Machine consumables, covered
You provide
- A suitable floor space
- A nominated operator
- Your corrugated board
- Access for board in and packaging out
No machine to buy
No permanent Evirocor staff on your site
Reliable. Fast. Supported.
The Frontier F22 is built for dependable, high-speed production, and it comes with our support.
1994First-generation Frontier machine installed. A world of experience since.
23 yearsRecord time a Frontier machine has run in the field.
Parts delivered fastReliable, quick delivery of service components and parts.
Servicing you can count onQuick, reliable servicing, backed by an SLA.
New designs in days, not weeksNew cutting dies when your packaging changes.
Consumables coveredWe cover your machine consumables. You keep stock on site, ready when needed.
Is on-site packaging right for you?
Tick whatever sounds like your operation.
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Start ticking to see how well it fits.
Each tick is a sign that making packaging on site could save you money, space or hassle.
Talk to us about your siteQuestions people ask.
Do I have to buy the machine?
No. Evirocor supplies, installs and maintains the Frontier F22 on your site. There's no machine to buy.
Who runs it?
A nominated operator from your own team, trained by us. A single operator runs the F22. We provide maintenance, technical support and servicing, so there are no permanent Evirocor staff on your site.
Who supplies the board?
You do, from your usual board supplier, plain or printed. It arrives flat, so it takes far less space than finished packaging.
How much could I save?
Up to 44% at full-time production, around 33% at two days a week and around 28% at 6 hours a week, compared with buying the same packaging from a converter. A feasibility assessment gives you a firm figure for your site.
What can it make?
Precision die-cut corrugated packaging from microflute to 5-ply: dividers and partitions, die-cut boxes, inserts and fitments, layer pads, and printed packaging from printed board.
What happens when my packaging changes?
We make a new cutting die, typically within days, not weeks. Because there's little finished stock on the shelf, there's far less to throw away.
What about parts, servicing and consumables?
We cover your machine consumables, and you keep stock on site so it's ready when needed. Service components and parts are delivered quickly, and servicing is backed by an SLA.
How much space do I need?
The F22 sits in a self-contained enclosure, with room around it for board in and packaging out. We confirm the space and access with you during the site assessment.
Part of the Evirocor group.
Three businesses bringing together packaging manufacturing, machinery and the UK on-site service.
Evirocor Packaging UK
The on-site service
On-site packaging production with the Frontier F22: machinery, cutting dies, training and support.
evirocor.co.ukEvirocor Machines
The technology
Specialist machinery business associated with Frontier die-cutting technology and the equipment behind the service.
evirocormachines.comEvirocor Packaging India
Manufacturing experience
Packaging manufacturing in India, including the group's Oko sustainable packaging range.
evirocor.comOur Indian packaging business has supplied customers including Amazon.
This relates to the group's Indian operations and is not an endorsement of the UK on-site service.Find out what you could save.
Book a feasibility assessment. We'll review your packaging, volumes and site, then give you a firm figure for your saving.
–days to go
UK Packaging Expo, Liverpool
10–11 November 2026, stand C40. Come and talk to us in person.
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